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EQUIPMENT & FACILITY LIST

Tooling Equipment and facility

Extrusion Equipment:

Davis-Standard Mark V Extruder
Model Year: 2001
Dia.: 3.5 inch
L/D: 24:1
H.P.: 75 hp
Screw: Fully cored barrier with spiral maddock
Cooling: Air
Die Zones: 5 zones plus clamp
Head: Tapered clamp assembly with multiple adaptors

Polytruder Co-Extruder
Model Year: 2004
Dia.: 1.5 inch
L/D: 24:1
H.P.: 10 hp

Custom Downstream Systems Vacuum Calibration Table
Model: CVC-12-25
Year: 2001
Length: 12 feet
Width: 25 inch
Vacuum: 2 each / 7 hp pumps
Water: Re-circulating system / 50-58 degrees F
· Custom Downstream Systems Puller
Model: CBH 48-8T
Year: 2001
Type: Belted
Speed: 1-54 feet per minute / 2 speed
Length: 48 inch
Width: 8 inch

Custom Downstream Systems Traveling Cut-Off Saw
Model: CTS 6.5-13
Year: 2001
Capacity: 13 inch maximum width at 6.5 inch height or
8-inch diameter pipe
Counter: Electronic length control via encoder

Miscellaneous Support Equipment
Gravimetric Blender
Desiccant Dryer
Granulator
Tanks
Dump Table
Weighing and measuring equipment


Machining Equipment :

Hurco BMC 30HT/M Vertical Machining Center
Axis travels: X 30.0
Y 18.0
Z 24.0
15 H.P. high torque spindle
DXF file acceptance at control
3-axis machining of surfaces and contours
Model Year: 1996

Milltronics MB-18 CNC Toolroom Mills (3 each)

Axis travels: X 32.0
Y 19.0
Z 22.5
3 H.P. spindle
CNC and Manual Modes
Conversational and G-Code capable
3-axis machining of surfaces and contours
Model Year: all three1998's

C1440 Clausing Engine Lathe
Axis travels: 14 x 40
Digital Readouts
Model Year: 1996

Sharp OMV 3hp Vertical Mill
Axis travels: 15 x 35 (10 x 50 table)
Digital Readouts (X,Y,Z)
Power Feed
Model Year: 1997

Sharp LMV 3hp Vertical Mill

Axis travels: 13 x 30 (9 x 42 table)
Digital Readouts
Power Feed
Model Year: 1990

Bridgeport 2hp Vertical Mill

Axis travels: 13 x 30 (9 x 42 table)
Digital Readouts
Power Feed

Powermatic 333 3hp Horizontal Mill

Axis travels: 6 x 14 (8 x 42 table)
Power Feed

Okamoto ACC-12 · 24ST Automatic Surface Grinder

Axis travels: 12 x 24
Model Year: 1998

Chevalier Surface Grinder

Axis travels: 6 x 12
Model Year: 1992

DoAll Hydraulic-Automatic Vertical Saw

Table Size: 32 x 41
12" Z Capacity
20.5" Throat Capacity
Power Feed and Power Z
Power Table Tilt

Roll-In Manual Band Saw

Table Size: 18.5 x 30
11" Z Capacity
Model Year: 1996

Abrasive Flow Die Polisher

8" diameter cylinder bore
12"+ open height
Custom built in 2003

12-Speed Manual Drill Press
Table Size: 12 x 12
Model Year: 1996

Blast Cabinets (2 each)

Cabinet Size: 24 x 36
Dust Collectors
Model Year: 1994, 1997

Extensive auxiliary machining equipment including vises, collets, tool-holders, drills, mills, saws, fixtures, sanders, buffers, grinders, mold polishers and other attachments.

 


EDM Equipment:

Charmilles Robofil 6020.1 Wire EDMs (2 each)
Axis travels: X 24.80 x U1.98
Y 15.75 x V1.98 Z 14.00
+/- 30 degree taper
Fully Submerged Operation
Micro Finish Option for fine finishes
Model Year: 1995, 1996

Charmilles Robofil 4020SI Wire EDM
Axis travels: X 17.63 x U1.98 Y 12.52 x V1.98 Z 14.00
+/- 30 degree taper
Fully Submerged Operation
Micro Finish Option for fine finishes
SI Generator for carbide and titanium applications
Model Year: 1999

Charmilles Robofil 510 Wire EDM's (2 each)
Axis travels: X 27.55 x U 27.55
Y 15.75 x V 15.75
Z 16.00
Up to 30 degree taper
Model Years: 1995 & 1999

Charmilles Roboform 4000 Die Sinker EDM
Axis travels: X 17.70
Y 12.60
Z 16.10
High Inertia C Axis
128 Amp Generator
Model Year: 1992

Charmilles SH2 High Speed EDM Drill
Axis travels: X 7.90
Y 11.80
Z 9.00
Optional: Z 16.30
Holes as small as .015" diameter

Extensive collection of Mecatool Wire EDM tooling including full size table pallets, locating chucks, crossbars, and attachments

Extensive collection of 3R Sinker EDM tooling including probes, chucks, machining blocks, and holders

Abrasive Waterjet Cutting Equipment:

Omax 55100 JetMachining Center
Axis travels: X 100.0
Y 55.0 Z 8.0
Tilt-A-Jet Multi-axis tilting head assembly
50,000 psi direct drive pump
Model Year: 2003

Inspection Equipment:


DEA Mistral Coordinate Measuring Machine
Axis travels: X 26.0
Y 39.4 Z 18.0
Software for Reverse Engineering
Model Year: 1994

MicroVu Vector Precision Video Measuring System
Axis travels: X 6.0
Y 6.0
Z 6.0
InSec Metrology Software
Software for Reverse Engineering to DXF File
Model Year: 1998

Granite Surface Plates (3 each)
Sizes: 1 each) 10 x 48 x 96 with stand
1 each) 10 x 30 x 60 with ledge and stand
1 each) 4 x 30 x 36 with stand

Mitutoyo 12" Height Master


Wilson Rockwell Hardness Tester Model 3R-J

Deltronic and Meyers Gage Pin Sets, Gage Block Sets, and various other pieces of inspection equipment and attachments

Engineering Support Equipment:

CAD System: · AutoCAD 2002

Autodesk Mechanical Desktop

Autodesk Inventor
Solid Modeling
Surface Generation
DWG, DXF, IGES File Formats Accepted

CAM Systems: · Mastercam Software
Design & Surface Generation
2-5 Axis & Surface Milling
ASCII, IGES, DXF, DWG, CADL, Autodesk Inventor,
ParaSolids, Solidworks (SLDPRT), SolidEdge (PAR & PSM),
SAT (ACIS solids), STL, and VDA File Formats Accepted

DP Technology Esprit Software
4-Axis Wire EDM Programming
Gear Generation
Cam Generation
DXF/IGES/ESW/ISO File Formats
NC Back Plot Capabilities

Hurco Ultimax PC CAM Software
3-Axis Programming
DXF File Format

Ultra Modern Manufacturing Facility:

Custom designed
12,500 square foot with expansion capacity
Fully climate controlled
Positively pressurized inspection area
Segregated grinding area with air filtration
Central chilled process water system
Fully networked including manufacturing areas


Enterprise Resource Planning System (ERP)

Automated utilizes a comprehensive ERP system that fully integrates all areas of our organization to increase our efficiency to better serve you our customer. This system allows us to identify and plan all aspects of your project from estimating, to quote, order, job planning, scheduling, purchasing, manufacturing, data collection, job costing, to shipping and invoicing. This same system allows us to also track our inventories as well as maintain our accounts payables, accounts receivables, and general ledger.




6231 McKinley Street NW • Ramsey, MN 55303 • Tel: 763-576-6946 • Fax: 763-576-6947
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